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Genuine vs.
counterfeit parts
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There is a proliferation of cheesy fake CJ parts these
days as well as the now-common practice of offering
"vintage" CJs that are anything but. As a
result, the CJ750 is suffering from a reputation for
being of poor quality when in fact a real CJ is a very
good machine. Gerald Gardebled
has been compiling information to assist you in the
identification of genuine parts. |
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Rubber
sleeves for the air intakes. The vintage example is on
the right. Another excellent example of how quality has
diminished over the years. |
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A
vintage steering damper friction plate from a 1961 CJ750. |
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The
same part but found in a PLA stock from the 1970s. |
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This
is what can be found in the shops supplying CJ parts
today. You can see that the vintage and PLA plates are of
far better quality than the cheesy new ones. |
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Vintage
jugs are of much higher quality than new ones. Take a
good look at the intake on this newly made cylinder. You
can clearly see the poor workmanship. |
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The
exhaust is equally bad. |
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A
vintage PLA-issue jug. Look how clean the exhaust opening
is. |
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Same
for the intake. Very good work here, much better than the
newly made jugs. |
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One
of the biggest issues with the newly made jugsthe
air flow passages are blocked. The result is poor
cooling. |
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Another
example. |
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PLA
jug with virtually no obstructions in the cooling fins.
It's astonishing how poor the quality of a new jug is by
comparison. |
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Another
example of clear cooling fuins. |
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And
one more. Not shown but worth a mention, the valve guides
on new jugs often have too large a diameter so you burn
oil. Your bike looks like a steam train. And in some
cases the diameter of the cylinder bore is actually too
small for the piston! |
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The
carburetor intake and, as you can clearly see, the
passageway is not that clean. |
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Compare
this vintage jug with the image above. Look how smooth
the interior surface is. This does make a difference in
performance. |
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Final
drives. The one on the left is the newer model. The one
on the right is a PLA drive from 1971. |
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Look
at the difference in the casting quality of the casing in
these detail images. |
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It's
pretty clear that the PLA-made casing is much better made
than the newer one. |
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This
is a general view of a genuine CJ tank.
It's constructed of heavier steel and has very nicely
done welding. |
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This
offset filler toolbox combination fuel tank is not
genuine. Such a tank was never offered on
authentic Changs and is of poor quality. |
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The
kneepad bracket on this counterfeit tank
is the wrong shape and in the wrong position. It cannot
be adjusted. It's made from very thin sheetmetal and
won't last very long. |
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The
genuine kneepad bracket has holes for
adjusting its position. |
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It's
also made from much heavier steel. |
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The
lid on the counterfeit tool box tank is
too thin. It will bend and break easily. |
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This
detail of a genuine toolbox lid
illustrates the heavier gauge of steel used. |
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Here's
the whole thing. |
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A
counterfeit toolbox lid hinge is welded
on the outside instead of the inside. This type of hinge
will break fairly soon. |
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The
toolbox lid hinge on a genuine tank. |
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Counerfeit
tanks sometimes have this type of catch for the toolbox
cover instead of a proper bracket. |
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The
latch bracket on a genuine tank. |
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Counterfeit
tanks are constructed with thin metal with poor welding.
The welds are susceptible to cracking and the tanks are
notorious for developing leaks. They are sold on the
internet for $200 or more but cost only $20! LRM offers
these for $20 to anyone who wants a fake tank. The
genuine CJ tanks are hard to find now but Mike Weaver can supply you with a high-quality
Russian-made toolbox tank for your Chang. |
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This
shot shows a counterfeit CJ frame where
the driver's seat can hit the middle tube when it has
weight on it. Essentially it means the bike has no seat
suspensionnot so funny when you ride on bad roads. |
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For
comparison, the same tube from an genuine
frame. The tube is shorter the seat won't bottom out. |
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This
image shows the plate where the gas tank sits on a counterfeit
CJ frame. The metal is too thin on some of them. You can
actually bend it with your hands. |
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Not
so on this genuine frame. |
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Here's
an example of a gas tank bracket being located slightly
off on a counterfeit CJ frame. |
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To
compensate they elongated the holes so the tank will mate
up to them. |
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The
bracket can lose quite a bit of its integrity as a
result. |
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This
image shows the "workmanship" on a counterfeit
CJ frame. |
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On
this counterfeit frame the bracket
welded below the tube limits the rotation of the steering
head. |
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Also,
the steering damper plate is too long. In this example,
the steering damper is totally useless because there is
no contact with the plate. |
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This
shot shows a phony CJ frame where the driver's seat can
hit the middle tube when it has weight on it. Essentially
it means the bike has no seat suspensionnot so
funny when you ride on bad roads. |
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For
comparison, the same tube from an original frame. The
tube is shorter the seat won't bottom out. |
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This
image shows the plate where the gas tank sits. The metal
is too thin on some of them. You can actually bend it
with your hands. |
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Not
so on this original frame. |
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Here's
an example of a gas tank bracket being located slightly
off. |
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To
compensate they elongated the holes so the tank will mate
up to them. |
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The
bracket can lose quite a bit of its integrity as a
result. |
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This
image shows the "workmanship" on a counterfeit
CJ frame. |
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On
this frame the bracket welded below the tube limits the
rotation of the steering head. |
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Also,
the steering damper plate is too long. In this example,
the steering damper is totally useless because there is
no contact with the plate. |
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