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GASOLINE
BAFFLE
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| Several
guys have mentioned having gasoline slopping through the
gas cap and all over their tanks when riding on rough
roads. I had the same problem but for me it was even more
of a pain because the paint on my gas caps got wrecked
all the time. It also ruined the wax jobs on the tanks. A
solution finally came after a few little experiments. For
gaskets I now use thick cork cut from a roll. It's dirt
cheap and each one lasts about one season. I also ditched
the strainers and made plastic baffles like the one
illustrated below. |
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| The
plastic disc is 83mm in diameterslightly smaller
than the interior of the fuel neck. It's held snug with a
250mm long strip of 5mm diameter O-ring material tucked
under the fuel neck flange. The ends just touch each
other when it's in place. You can buy it at most plumbing
or hardware stores but be sure to get the solid kind as
it holds up much better than the hollow stuff. The
plastic disc has to be cut from the right type of
plastic. I use the lids from Bugler tobacco cans but
imagine you could cut up an oil bottle or paint thinner
jug since we know they can withstand solvents. The wing
nut provides a little handle for removing the baffle
whenever you fill the tank. Sometimes the O-ring material
needs a little assistance and a car key is the perfect
tool for that. |
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The baffle in place. |
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The O-ring material used to "tuck it
in". This little sucker really works well. |
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