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Many
methods have been used to seal Chang exhaust pipes from
the sublime to the foolish.
My first try was with silicone seal which lasted a few
months. The silicone just cant get a good bite on
the chrome and eventually blows out. This is a
combination of techniques I have seen folks recommend
with the addition of muffler clamps from the local auto
parts store.
First we need a grinder and a pair of muffler clamps from
the auto parts store, and dont forget a beverage
can. Woodstove glue will be used as a sealer.
1) I cleaned the muffler clamps with lacquer
thinner and painted them with high temp flat black the
night before.
2) On the bike measure where you have
clearance to fit the clamp, mark the muffler with a
marker, and take the nut and washer off that removes the
muffler.
3 Protect the muffler with a cloth and fit it in the
vice. Remember the Normandie, make sure no sparks will
burn something and place your water hose nearby.
4) With safety goggles on grind notches in
top and bottom of the muffler for the clamps.
5) While drinking the rest of the gasket
material container fluid we find out that Turtle Wax
polishing compound removes the final drive oil from the
muffler that we spilled on it in another episode.
6) Cut the gasket material into strips a few
inches wide.
7) Test fit the gasket material. My left pipe
took just one strip and my right took two wraps.
8) I used the material that is sold by the
local woodstove store to glue on the sealing strips
around the door as a sealer. Apply liberally while
fitting the joint together.
9) Use a bit of Locktite and fit the muffler
holding nut.
10) Install the muffler clamp to hold it all
together. I could have used a motorcycle type clamp but I
figured this was cheap and most folks would never notice.
11) My header has a washer welded to it for
the clamp to press on and is currently using some old
sealing washers between the clamps and the head. The key
to proper tension is the 70s BMW style wrench that is in
the picture. If the header clamp fix works well Ill
safety wire it later. |