Jeffs answer:
Okay. It's kind of daunting if you've never done it
before. If you mess this up, don't blame me. I'm trying
to help but can give you no guarantees as I'm a
self-taught mechanic...
Things you'll need:
Patience.
A dead cold engine. (Never do this with a warm engine.
The gaps are so that heat can expand it without seizing
everything up.)
0.10mm feeler gauge
Flat head screwdriver
10mm crescent wrench
17mm (I think) on a torque ratchet wrench
Replacement gaskets
Heat resistant gasket sealer
Place bike on center stand.
Remove sidecar.
Place a pan under the left cylinder head.
Remove the the 10mm nuts. As you face the cylinder they
are at 10 o'clock and 4 o'clock hidden from your view.
Make sense? It will when you find them.
Remove the cylinder head cover bolt with the 17mm.
If you got both 10mm nuts you should now be able to
remove the cylinder covers. You may spill a little oil
into your pan.
Remove all the old gasket from the cylinder cover and
head. Clean both.
Now, adjusting the valves. As you look at the head, the
valve closest to the carbs is your intake valve and the
valve closest to the exhaust is your exhaust valve.
Remove the little black plug that is covering the little
round hole which allows you to see your flywheel. Using
your kickstart, gently and patiently rotate the flywheel
until the intake valve starts to open and the
"0" is dead center in the window. (This is TDC.
You'll see marks for 36, 30 and 6º before you get to
"0". While doing this, couldn't hurt to put a
little dab of white paint on the "6". It'll
help when you adjust the timing with a timing light.)
Valve clearances. Let's set the intake first. (The valve
closest to the carb.) You'll see a lock nut on an
adjusting bolt. Loosen that lock nut. Place the .10
feeler gauge in between the valve and the rocker arm.
Using your flathead screwdriver tighten the adjusting
bolt until you get a .10 gap. Tighten the lock nut and
doublecheck the gap. Readjust if required. Too tight and
you'll run too lean. Too loose and you'll run too rich.
Repeat this adjustment on the exhaust valve.
Now, if you've got a sidecar, you'll need to have pulled
it or at least leaned it by taking off the upper mounts.
Better to take the time to remove it.
You're going to repeat what you did on the left side,
BUT, you'll need to patiently operate your kick starter
360 degrees so that the "0" appears in the
flywheel hole with the right intake valve now in the open
position.
Once you're done there, place a reasonable amount of
gasket sealer on each side of your replacement gasket.
Place the gasket on the head. Replace the cylinder cover.
Re-attach the 10mm washers and nuts.
Using your torque wrench, at 29 Nm, no more, no less,
bolt the cylinder head back on. Don't overtorque! If you
strip this bolt you're a little screwed.
Might as well change the oil while you're doing this. |