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The
M1 engine features a traditional ignition advance setting
system... by hand that is! Using the lever on the
left handlebar one can pull the ignition moment to the
latest or earliest moment or even somewhere in between,
depending on what the engine needs at that moment.
Fine, but how do we know if full advance or full late are
within factory specifications? And what are these
official specifications anyway? First of all, I
checked all available documentation with the CJ750 M1 to
find out that the latest moment is specified as... Late setting: piston is at 0.5-1mm
before top dead centre (BTDC). Contact plate is in full
late position, contacts should just start to open.
Also, the contact point opening is specified as
0.4-045mm. But no information could be found on
the full advance setting! And as one knows, that setting
is much more important than the full late setting.
So I dug out some old motorcycle literature and there I
found a table with all kinds of German motorcycle engine
setting information including the needed full-advance
setting information! For the BMW R71 grandfather,
this book (1955, Trzebiatowsky, Motorräder
Motorroller Mopeds) specifies full advance setting:
piston is at 6-8mm BTDC. Okay, so I had all the
data. But because I do not want to remove the cylinder
heads each time I check the timing I contemplated for a
way to measure these two moments without having to strip
the cylinder heads. Luckily Trzebiatowsky shows an
elegant method to convert the specified piston positions
to crankshaft/camshaft rotation angles. Using this method
(which basically projects the longitudinal piston
movement on the circular crankshaft movement, taking the
engine hub and connecting rod length into account)
I came up with the angular ignition values...
Late setting: 6-12°
(nominal 6°) Early setting:
29-33° (nominal 30°)
As you can see there is
quite some tolerance in these original specs but then
again the M1 (R71) engine is producing very low power
values compared to its size. Anyway, I now had the
angular values. Knowing that the M1 design does not allow
for looking at the flywheel to find and check little
angular marks, I had to find another way. The only
axis that's accessible for this task is the camshaft. So
using the end of the camshaft for doing some angular
movement measuring proved to be the way to go.
Adjustment Process by
Photos:
Image 1
shows the tool modeled after the high voltage distributor
rotor. The quarter circle plate shows TDC, late and early
angle values. Image 2 shows the camshaft
end ready to pick up the tool. The multimeter clips are
measuring the contact opening resistance. Pull lever to
full late position. Image 3 starts the
process. Fix the tool on the camshaft. Now comes an
important stepwith rear wheel off the ground, shift
to fourth gear, remove spark plugs and use a bright small
light to look inside the cylinder via the sparkplug hole.
Rotate the engine using the rearwheel until it is at
exact TDC. This can be done very precisely. Take care
that you work for the correct cylinder! Image
4: At this TDC point, mount the tool's quarter
circle angle plate and align its TDC line exactly with a
fixed point. I have used a small pointer fixed to the
Bowden cable pickup. (See Image 5.)
Image 6 shows live operation for
late setting. The exact late setting is now easily
obtained by turning the black M4 slotted bolt in or out
until the multimeter stops beeping (ie, the contacts
open) within the short black angular area. Late is now at
nominal 6°. Same operation for early advance. Release
the advance lever fully and check that the beep stops
within the long black angular area. This moment can be
adjusted by the eccentric screw located next to the
contacts. Repeat this process for the other cylinder.
Usually you have the same settings if your camshaft is
okay. Adjust the Bowden cable for 0.5mm play when in full
released position (ie, full advance.)
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